Uplifting!
There is a joy in completing a project to the point where it can be used.
Last fall I started finishing out The Hut. This is the process of installing the windows, putting the siding on, painting everything, and insulating the building. Well, the window didn’t arrive until it was getting cold. So it didn’t go in.
With the window in the hut, there was really no room to do any work. The heater stopped heating. It just became to damn cold to work out there.
And then it was Christmas. The kids pulled the Christmas stuff from the loft. And then it all sat, waiting to go back up into the loft.
The problem was that getting things down is much easier than getting things up, and it takes three people to do the move.
The solution! A crane!
So that is what I designed and built. It is a small steel I-beam, 10 ft long. It has hangers welded to the top with 3/8 in holes for bolts. The day I got that beam up into the loft, by myself, I felt like the world was going great.
I poked a hole in a rafter for the first bolt and realized that I would need help to get it in place. I tried using sawhorses to get it close, but no joy.
I finally got my daughter to come out to help. Except that when I got up, the rafter had split!
My 3/8 hole had caused the roof to fail! Why! Why me? Woe to me.
At which point my daughter pointed out more damage. A tree had fallen, and my hut had stood up but for some minor damage to the roof.
The roof has been repaired, thank goodness for good insurance.
Saturday my son and I went back up. I poked the first hole in the replacement rafter. I told my son what was needed prepared to help him lift when the beam just came stright up and into position.
30 minutes later I was done with what I could get done. The idiot who had built that roof or who welded the hangers didn’t match them up. There was enough gap between the hanger and the rafter that I can’t get bolts in all of them.
It isn’t a big deal; when it is a little warmer, I’ll make some spacers from 1 in round stock with a 5/16 hole poked in it. That allows me to finish all the attachments. As it is, the thing is solid.
The entire system is the rafters to I-Beam. My calculations show a conservative WLL of around 4000 pounds. The I-Beam itself is rated to over 4000 pounds; I didn’t bother to remember what it was. The trolley is a 2 ton trolley, so it’s rated to 4000 pounds. The chain hoist is a 1-ton hoist.

That brown stick is the I-beam.
And here is Ally putting hundreds of pounds of Christmas stuff in the loft, with no help. (I did help move some boxes.)

Her complaints? The hoist is too slow. Yep, with that much mechanical advantage, it takes time. The chain is too long. I’ll be cutting the control chain and welding it closed to make a shorter loop.
For myself, I need to get a chain bag up on the hoist to keep the other end up out of the way.














